Space for automation

Project: Varner

Project category: Buildings

Client: Varner

Year: 2021

For the third time, Norwegian fashion company Varner needs to expand its distribution hub in Trestad Center outside Vänersborg. Also for the third time, Inhouse Tech has been asked to assist. The 50,000 square metre complex is now growing by a further 19,000 square metres, of which 16,000 is space for the company’s new AutoStore – an automated storage and retrieval system. There will also be 3,000 square metres of new office and personnel space. The project involves large spaces and many different suppliers, all working to relatively tight time frames.

The project in brief

01.

Large spaces

Fashion company Varner needs to extend its distribution centre by 19,000 square metres to meet growing online shopping demand.

02.

Many participants

The sheer scale of the project calls for many different suppliers, structural designers and project designers. Cross-functional collaboration is a key success factor.

03.

Environmentally certified

The project will be BREEAM certified, which places high demands on administration and accuracy right from the planning phase

The challenges

We are helping the developer Varner to plan and run the project, alongside main contractor PEAB. Our relatively new building structural design group was involved from the programme documentation stage, which defines the project based on the client’s needs and specifications.

We entered the project early and are planning several aspects of the structural design down to nuts-and-bolts level. This is how we want to work, influencing the project from idea to finished documentation.
Johan Ström, Business Manager, Inhouse Tech

As the lead structural designer for the project, we coordinate the various parties involved. We are responsible for a large part of the whole, but having so many different suppliers also means that a wide range of components need to be fitted together. With input coming in from many different directions simultaneously, our ability to listen and remain flexible is crucial to keep the project running smoothly. The very size of the distribution hub necessitates a lot of discussion, collaboration and consensus.

Large projects always throw up surprises – in this case it was the land analysis ahead of laying the foundations. The ground varied widely even within very small distances, and that’s an experience we’ll remember.

Because of large volumes, tight deadlines and demanding administration, Inhouse Tech has had to mobilise a lot of in-house resources. We have units from different departments working together in a project planning group, which is a proactive way of collaborating to make sure our clients timeline holds up. Both the client and main contractor PEAB are heavily involved in the ongoing process. Together we have found an efficient, solution-oriented way forward, which can never be taken for granted.

As the lead structural designer, we bring together and synchronise all the components. That’s a vital role where I am convinced that we’ve brought a lot to the project.
Johan Ström

The distribution hub will be environmentally certified according to BREEAM. This places extra demands on administration and documentation, but is primarily about careful planning to make the best possible use of materials and resources.

I feel this is something that should be second nature to us as structural designers – never over-exploiting resources and wasting materials. It’s fundamentally about having the right design from the start.
Johan Ström

One particularly efficient and well-planned design feature in this project is how we dimensioned the steel structures; together with other technical solutions, it means that no additional fire protection is needed. Fire safety can otherwise be quite a cost-heavy area, so any efficiencies made here were an unexpected bonus for our client.

Learnings from the project